How gasoline direct injection works bosch media service. In combination with downsizing and turbocharging, gasoline direct injection offers the potential to reduce consumption and co 2 emissions by some 15 percent. The system using injectors, fuel injection pump, fuel filter, and fuel lines is called fuel injection system. Since its introduction, the kjetronic gasolineinjection system has proved itself in millions of vehicles. Gasoline direct injection gdi system market statistics. Od1620 us army correspondence course program 6 credit hours general the purpose of this subcourse is to introduce the characteristics of gasoline and diesel fuel systems. Conventional fuel injection system in twostroke engines. An early use of indirect gasoline injection dates back to 1902, when french aviation engineer leon levasseur pioneered it on his antoinette 8v aircraft powerplant. Direct fuel injection was used in notable world war ii airplane engines such as the junkers jumo 210, the daimlerbenz db 601, the bmw 801, the shvetsov ash82fn m82fn. As these engines operate with stoichiometric mixture, fuel economy and. Our folks have several options from basic to completely trick. When the f uel oil enters the cylinder, it will ignite because of the high temperatures. Home decorating style 2020 for gasoline injection system pdf, you can see gasoline injection system pdf and more pictures for home interior designing 2020 84601 at manuals library. The diesel engine is known as a compressionignition engine, while the gasoline engine is a sparkignition engine.
Fuel injection and fuel injection systems play a fundamental role in defining the engine combustion, fuel consumption, and emissions when dosing direction mixing. Mpfimulti point fuel injection system explained duration. Transonic combustion a novel injectionignition system. Two conditions are essential for efficient operation of fuel system. Gasoline electronic fuel injection systems introduction a modern gasoline injection system uses pressure from an electric fuel pump to spray fuel into the engine intake manifold.
All information, illustrations and specifications contained in this manual are based on the latest product. Many of them use a fuel pump essentially identical to the carbureted fuel systems. This is distinct from manifold fuel injection systems, which inject fuel into the intake manifold. This video is the working principle animation of electronic fuel injection system. Today, it has been superseded by gasoline injection. Some, however, use a vane type fuel pump mounted directly to the injection pumpfuel distributor assembly. Bosch launched gasoline direct injection in 1951 and has remained at the cutting edge of the technology ever since. This technique has achieved a high development point. Like a carburetor, it must provide the engine with the correct airfuel mixture for specific operating conditions. Gasoline fuel injection system ljetronic bosch pdf. First, the fuel travels via pump from the fuel tank, through the fuel line and into fuel injectors that are mounted into the engine. This presentation does not contain any proprietary, confidential, or otherwise restricted information. Instead of injecting the fuel on the back side of each intake valve for each cylinder gdi sprays directly into each cylinder.
In the some gasoline engines port fuel injection systems are used. This manual may contain attachments and optional equipment that are not available in your area. Gasoline fuel injection system ljetronic bosch pdf download. We are leading providers of fuel systems and ultra ram sbc efi.
Bosch sees gasoline direct injection as far more than just an injection process. As these engines operate with stoichiometric mixture, fuel economy and emissions of these engines cannot be improved further. Most of the researchers wanted to work with diesel engine because of complexity in the gasoline engine. Six credit hours are awarded for successful completion of this subcourse which consists of two lessons divided into tasks as follows. Multi point fuel injection or mpfi system working, advantages. Fuel injection system requirements and architecture highlevel fuel system requirements are shown in table 2.
Dohc 4valve direct injection di gasoline engine has been developed which features new technologies such as swirl intake ports to produce an optimum swirl in the cylinder by variable controlled swirl control valve, pistons with a concave combustion chamber, and high pressure fuel injection system to provide a fine fuelair mixture cloud in the combustion chamber. The injection pressure requirement of 1800 bar is higher than gasoline fuel systems at this time. The main difference between carburetor and fuel injection system carburetorzfuel is atomized by processes relying on the air speed greater than fuel speed at the fuel nozzle, zthe amount of fuel drawn into the engine depends upon the air velocity in the venturi fuel injection systemzthe fuel speed at the point of delivery is greater than the air speed to atomize the fuel. The powertrain system convinces with low costs, reduced technology and new, innovative further developments. A0 color code key a16 8l knock sensor b114 11l coolant temperature sensor b17 9l intake air temperature sensor b18 23l altitude sensor b25 32l hot film mass air flow sensor b28 21l pressure sensor b40 17l oil sensor oil level. This development was a direct result of the advantages which are inherent in the injection of gasoline with regard to demands for economy of operation, high output power, and. Operation,diagnosis,and service 673 figure 297 the vacuummodulated pressure regulator controls system fuel pressure with a springloaded diaphragm. It gives the clear idea about how to work a fuel injection system. Multi point fuel injection system mpfi working, use, advantages, disadvantages pdf, ppt, seminar report on mpfi system introduction.
Some, however, use a vane type fuel pump mounted directly to the injection pump fuel distributor assembly. German direct injection petrol engines used injection systems developed by bosch from their diesel injection systems. Before we look inside the direct injection engine, lets view a quick second in the life of a standard gasoline engine for a more complete look at the gasoline engine, check out how car engines work. Gasoline direct injection key technology for greater. Advanced ignition systems for gasoline direct injection. Fuel injection is the introduction of fuel in an internal combustion engine, most commonly automotive engines, by the means of an injector all diesel engines use fuel injection by design. They were a few years before the wellknown mercedesbenz 300sl, though the benz engine was the first fourstroke direct injection gasoline engine in production. Transonic combustion a novel injectionignition system for improved gasoline engine efficiency 2010012110 spark ignition gasoline engine efficiency is limited by a number of factors. In a gardenvariety gasoline engine with fuel injection, gasoline takes a more roundabout route than it does with the direct injection method. Multi point fuel injection system understand easily.
Pdf gasoline direct injection system automobiles dr. The design involved replacing the existing cylinder head with one designed to incorporate the direct injection valves as well as a modified combustion chamber. Combustion in the gasoline engine the sparkignition or ottocycle engine 2 gasolineengine management technical requirements 4 cylinder charge 5 mixture formation 7 gasolineinjection systems overview 10 kjetronic system overview fuel supply 14 fuel metering 18 adapting to operating conditions 24 supplementary functions 30 exhaustgas treatment 32 electrical. This indirect approach causes all manner of inefficiencies in burning the fuel, and it can result in a lot of usable energy getting wasted and you not getting the most for the money you spent at the pump. However, in response to recent demands for improved performance, more economical fuel consumptions, cleaner exhaust emissions etc.
Fuel delivery system certain mechanical fuel injection systems also utilize a mechanical fuel pump, typically some early gasoline fuel injection systems. Fitech fuel injection has been supplying automotive products, specifically fuel injection products, since 2012. Gas engines can use gasoline direct injection, where the fuel is directly delivered into the combustion chamber, or indirect injection where the fuel is mixed with air before the intake. Advanced particulate filter technologies for direct.
Wiring diagram for mesfi me gasoline injection and ignition system control unit code. As an add on solution to an existing after treatment system as a gasoline particulate filter with integrated three way catalyst functionality optimized designs for gasoline particulate filter applications. The latter is the simpler of the 2 systems and controls the fuel rail to a constant pressure via a nonvacuum referenced regulator in the tank, which is typically set to 55 psi. This discussion will include a description of the principles, construction, and function of these two. Today we provide technology for fuel supply, fuel injection, air management, ignition, engine control, and exhaustgas treatment as well as endtoend solutions for this drive system. Between the years 1973 and 1995, the highly reliable, mechanical multipoint injection system kjetronic was installed as original equipment in seriesproduction vehicles. When using engines with a specific performance of approx.
Gasoline port fuel injection bosch mobility solutions. Highpressure pump and highperformance control unit systems idea. Gasoline direct injection gdi system global market. Bosch is the worlds largest manufacturer of injectors, supplying some 70 automakers worldwide with its systems. This discussion will include a description of the principles, construction, and function of these two systems. Gasoline direct injection jon feiner casey wagoner theory of gdi gasoline direct injection gdi is a new technology that follows port fuel injection pfi. This injection system has been implemented in tvs 50. Higher pressure than 15 psi indicates that there is an issue with the installation. Both the goliath gp700 e and the gutbrod superior 600 were propelled by twocylinder twostroke gasoline engines equipped with the direct fuel injection system manufactured by bosch. The gasoline port fuel injection is the most popular drive system for gasoline engines worldwide.
Fuel injection systems in gasoline engines ossi kaario kul14. Gasoline directinjection engines generate the airfuel mixture in the combustion chamber. Wiring diagram for mesfi me gasoline injection and. Many times this is due to kinked fuel lines, improper routing of the return line andor fuel line restrictions. Despite the rapid development in carburetors which are cheap and efficient, the automobile industry prefers to use a gasoline injection system in spark ignition s i engines. Therefore, a diesel fuel system was specified for operation on us e10 gasoline with a lubricity additive.
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